Vertical Hi-Tech Farming
Vertical farming is the practice of producing food on vertically inclined surfaces. Instead of farming vegetables and other foods on a single level, such as in a field or a greenhouse, this method produces foods in vertically stacked layers commonly integrated into other structures like a skyscraper, shipping container or repurposed warehouse.
Using Controlled Environment Agriculture (CEA) technology, this modern idea uses indoor farming techniques. The artificial control of temperature, light, humidity, and gases makes producing foods and medicine indoor possible. In many ways, vertical farming is similar to greenhouses where metal reflectors and artificial lighting augment natural sunlight. The primary goal of vertical farming is maximizing crops output in a limited space.
How Vertical Farming Works
There are four critical areas in understanding how vertical farming works: 1. Physical layout, 2. Lighting, 3.Growing medium, and 4. Sustainability features.
Firstly, the primary goal of vertical farming is producing more foods per square meter. To accomplish this goal, crops are cultivated in stacked layers in a tower life structure. Secondly, a perfect combination of natural and artificial lights is used to maintain the perfect light level in the room. Technologies such as rotating beds are used to improve lighting efficiency.
Thirdly, instead of soil, aeroponic, aquaponic or hydroponic growing mediums are used. Peat moss or coconut husks and similar non-soil mediums are very common in vertical farming. Finally, the vertical farming method uses various sustainability features to offset the energy cost of farming. In fact, vertical farming uses 95 percent less water.
Advantages and Disadvantages of Vertical Farming
Vertical farming has a lot of promise and sounds like the farm of the future. However, there are a few stumbling blocks to consider before rushing full-speed ahead into vertical farming.
Advantages
- It offers a plan to handle future food demands
- It allows crops to grow year-round
- It uses significantly less water
- Weather doesn’t affect the crops
- More organic crops can be grown
- There is less exposure to chemicals and disease
Disadvantages
- It could be very costly to build and economic feasibility studies haven’t yet been completed
- Pollination would be very difficult and costly
- It would involve higher labor costs
- It relies too much on technology and one day of power loss would be devastating
Advantages of Vertical Farming
Having greater output from a small cultivation area is not the only advantage of vertical farming. Following are some of the major benefits of vertical farming :
- Preparation for Future: By 2050, around 80 percent of the world population is expected to live in urban areas, and the growing population will lead to an increased demand for food. The efficient use of vertical farming may perhaps play a significant role in preparing for such a challenge.
- Increased and Year-Round Crop Production: Vertical farming allows us to produce more crops from the same square footage of growing area. In fact, 1 acre of an indoor area offers equivalent production to at least 4-6 acres of outdoor capacity. According to an independent estimate, a 30-story building with a basal area of 5 acres can potentially produce an equivalent of 2,400 acres of conventional horizontal farming. Additionally, year-round crop production is possible in a controlled indoor environment which is completely controlled by vertical farming technologies.
- Less Use of Water In Cultivation: Vertical farming allows us to produce crops with 70-95 percent less water than required for normal cultivation.
- Not Affected By Unfavorable Weather Conditions: Crops in a field can be adversely affected by natural calamities such as torrential rains, cyclones, flooding or severe droughts—events which are becoming increasingly common as a result of global warming. Indoor vertical farms are less likely to feel the brunt of the unfavorable weather, providing greater certainty of harvest output throughout the year.
- Increased Production of Organic Crops: As crops are produced in a well-controlled indoor environment without the use of chemical pesticides, vertical farming allows us to grow pesticide-free and organic crops.
- Human and Environmentally Friendly: Indoor vertical farming can significantly lessen the occupational hazards associated with traditional farming. Farmers are not exposed to hazards related to heavy farming equipment, diseases like malaria, poisonous chemicals and so on. As it does not disturb animals and trees inland areas, it is good for biodiversity as well.
Limitations of Vertical Farming
Vertical farming has both pros and cons. Sometimes the pros of vertical farming are highlighted and not the cons. Following are the major limitations of vertical farming:
- No Established Economics : The financial feasibility of this new farming method remains uncertain. The cost of building skyscrapers for farming, combined with other costs such as lighting, heating, and labor, can easily outweigh the benefits we can get from the output of vertical farming. For a 60 hectare vertical farm, the building cost can be well over $100 million. And while vertical farms will be attractive to locate close to cities, the high price of real estate will impede the financial viability of urban locations. The financial situation is changing, however, as the industry matures and technologies improve. For example, New Jersey-based indoor-farming startup Bowery announced in December 2018 that it had raised $90 million in fresh funding. In 2017, Plenty, a West Coast vertical grower, announced a $200 million investment from Softbank.
- Difficulties with Pollination : Vertical farming takes place in a controlled environment without the presence of insects. As such, the pollination process needs to be done manually, which will be labor intensive and costly.
- Labor Costs : As high as energy costs are in vertical farming, labor costs can be even higher due to their concentration in urban centers where wages are higher, as well as the need for more skilled labor. Automation in vertical farms, however, may lead to the need for fewer workers. Manual pollination may become one of the more labor-intensive functions in vertical farms. Over the next 10 years, vertical farming may generate 100,000 U.S. jobs.
Too Much Dependency on Technology
The development of better technologies can always increase efficiency and lessen costs. But the entire vertical farming is extremely dependent on various technologies for lighting, maintaining temperature, and humidity. Losing power for just a single day can prove very costly for a vertical farm. Many believe the technologies in use today are not ready for mass adoption.
| Particular | Specifications |
| Product | Naturally Ventilated Hi Tech Greenhouse for Vertical Farming |
| Bay Size | 8-10 Meter (Span) x 4-5 Meter (Bay) |
| Top Height | 7-8 Meter |
| Top Vent | 1-1.5 Meter Opening fixed with 40 mesh Insect net |
| Gutter Height | 5-5.5 meter from Floor Area |
| Gutter Slop | 2% or as per requirement |
| Gutter Frame | Industrial Press Gutter made from GI Coil of 500mm Width |
| Gutter Clamp | Made From Hot Dip Galvanized Sheet of 2.5mm Thickness |
| Hockey | 2.5 Meter |
| Trellising Load | up to 25 Kg/m² |
| Wind Load | up to 150 Km/hour |
| Columns Pipe | 76 mm OD |
| Trusses / Bottom Pipe | 60 mm OD |
| Top Arches Pipe | 48 mm OD |
| Purlins Pipe | Top Purlin : 48 mm OD; Other Purlin : 42 mm OD |
| Foundation Pipe | 60 mm OD & 1.5 Meter Length |
| Fasteners | High Tensile Strength & Hot Dip Galvanized (120 GSM) |
| Entrance Door | Hinge Door made from Aluminum Frame & Polycarbonate Sheet |
| Wind Speed Load | 150 km/hr |
| Trellising Load | 25 kg/m2 |
| GI Rack supporting Pipe | 60 mm OD |
| GI Sheets | 0.5 mm Thick |
| Supporting Iron Rods | 20 mm |
| Rack supporting Pipe | 48 mm OD |
